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Home / Issues / № 2, 2015

Economics

CREATION OF HIGHLY SCIENCE-INTENSIVE PRODUCTION FACILITIES, MATERIALS AND ELECTRONIC PRODUCTS - A WAY TO SOLVE THE MOST IMPORTANT PROBLEMS IN THE FORMATION OF INVESTMENT ATTRACTIVENESS OF REGIONS
Karmokova H.B.

Kabardino-Balkaria and the city of Nalchik, as its capital, are part of the North Caucasus Federal District, and its economy is currently of a great interest for both domestic and foreign investors. Each region of the District has developed its own investment environment. Different regions and municipalities have different workforce and natural resources potentials, levels of development of manufacturing and construction industry, transport infrastructure, etc. In this regard, it is fundamentally important that investors will come to those regions and industries, where they will receive the greatest investment opportunities, level of security, and economic efficiency.

If we fail to attract investors to KBR, then the investments will flow to other regions. Formation of the investment attractiveness of the republic as an element of local economic policy, associated with the image of the republic and its business community, requires accurate identification of problems, selection and justification of a development system, and development of comprehensive measures aimed at attracting funds of domestic and foreign investors, effective use of local investment resources.

Keywords:The dynamics, money incomes, investments, capital, economic profitability, investment project.

Introduction

Due to the high importance of fundamental economic improvements of the industrial enterprises’ investment policies system, and considering the peculiarities of investment projects, as well as the need to choose the most effective way to solve them a need to address issues of improving measures for its implementation has originated.

The main task of solving these problems is to develop effective ways to activate the investment process, developing elements of forecasting and investment analysis models.

Our research is devoted to the substantiation of the effectiveness of the creation of an industrial complex in order to attract investors to lend the necessary funds to acquire technological equipment [1].

The proposed long-term investment project is projected to evaluate the investment attractiveness of the project in terms of their position in the market of high-tech production.

And here we note the great importance of investments not only for the economy of the country as a whole, but also for the future position of a separate project [2].

We conducted market analysis of silicon and raw materials and came to the conclusion that to improve the investment climate and optimize the quality of the investments cluster in the region the construction of a plant for the production of single-crystal silicon is possible in Kabardino-Balkaria [3].

At the same time, mono-crystal silicon, used in electronic equipment, is a scarce semiconductor material and an exchange-traded commodity. Mono-silicon is the most advanced form of high-purity silicon and is the basic material for the production of first-generation solar cells and substrates in electronics production.

The equipment necessary for growing and processing of mono-silicon is produced in Russia, Germany, USA, China, Taiwan, etc.

Scientifically substantiated long-term investment project provides for the establishment of favorable investment climate in Kabardino-Balkaria, namely the organization of mono-silicon production by attracting necessary investment.

Financial forecast

This part of the long-term investment project describes important points and conditions of creating the project, as well as financial projections. The basic scenario of financial forecast is based on the principle of conservatism, and therefore, income and reserves of the Project, costs and liabilities are also based on this principle.

The startup process of crystal growth and wafer manufacturing, with a view to the rational allocation of financial and human resources, is divided into four stages.

Stage1. Familiarization with the crystals production process - 6 months

The stage of familiarization with the crystals production process starts after a period of three months of the site launch and mastering the technology of growing mono-crystalline silicon ingots.

At first two growth units produce mono-crystalline silicon ingots of solar quality intended mainly for the production of photovoltaic modules. Then, the silicon ingots of higher electronic quality are produced, the ones intended mainly for the production of discrete semiconductor devices and integrated circuits [4].

Stage 2. Familiarization with the wafers production process - 6 months

The stage of familiarization with wafer production begins after six months of familiarization with the crystals production process. Single melt load will remain at this stage at 240kg, and the yield of silicon will be 60%.

Stage 3. Industrial production of crystals and wafers - 1st year

After six months of familiarization with wafer production phase begins the industrial production of crystals and wafers. Single melt load and the yield of silicon at this stage will be 240kg and70%, respectively [5].

Stage 4. Start of production at full capacity (300 kg melt load)

After the period of one year industrial production of crystals and wafers production at full capacity will start. Single melt load at this stage reaches 300 kg, and the yield of silicon is 75%.

Costs and projected profits for the 1st and the next 4 years of work at the design capacity of the project are presented below.

High-grade polycrystalline silicon of high purity and of the 5N - 9N grade is used as a raw material for manufacture of silicon single crystals. The product is freely sold at the stock exchange [6].

The main suppliers of polysilicon in the world are the USA, Russia and China.

The construction of a pilot plant for the production of cheap, in comparison with world prices of polysilicon in our country, in  Irkutsk, at the production site and technology Institute of Geochemistry them. A.P. Vinogradov SO RAN is coming to the end [7].

An investment project OOO "NITOL COMPANY" is also putting into effect  in the Irkutsk region, in Usolie-Sibirskoe, on the territory of "Usoliekhimprom".

Further, here is the construction of Russia's first large-scale production complex on manufacture of the basic raw material for solar energy and electronics industries - polysilicon capacity of 3800 tons per year. The cost of one kilogram of polysilicon, according to the purity varies from $2.3 to $40[8].

The Global polysilicon market. Silicon dioxide (silica) serves as a raw material for polycrystalline silicon. Silica is widely distributed in nature in the form of sand, quarz and clay. The production and consumption of silicon in the world is more than 125 thousand tons per year. Polycrystalline silicon (PCS polysilicon) and monocrystalline silicon (Monokini, monosilicon) belong to the category of high-purity (crystal, chemical) silicon. Polysilicon is a raw material for the production of more perfect silicon - monotreme, and can be also used in pure form along with monogrammiert in some applications (for example, in the production of solar modules)[9].

Polycrystalline silicon production for the needs of the solar industry is growing steadily. So, only for 2 years, its consumption has doubled (from 23 in 2011 up to 46 thousand tons in 2013). Annual growth  is  about 30 %, but there was a serious shortage of silicon for the needs of the solar industry.

In the end, by 2015, all manufacturers is planned to produce about 100 thousand tons of polycrystalline silicon[10].

The average production cost of 1 kg of polysilicon according to the traditional technology  is  $30.

The Russian market of solar energy. In Russia solar energy hardly developed till the last time, although solar cells are made for the space industry from 1950-ies.

On the territory of our country there are several manufactures of solar modules, including 3 large-scale, each with a capacity of not less than 10 MW per year in Moscow, Ryazan and Krasnodar. For example, in the Ryazan metal ceramics instrumentation plant (RZMKP) an american line on 15 MW per yearis mounted [11]. Most of the products of the plant till recently were exported. From all Russian manufacturers of solar batteries only OAO RZMKP has the certificates "Rostest" and ISO. Exactly, 2 lines of Ryazan plant in 2010 worked in normal mode, Krasnodar "solar wind" has brought its production in Spain recently.

The total production capacities of Russian producers of photovoltaic modules exceed 50 MW of finished products per year (evaluation of OAO NPP Kvant") [12]. Despite the fact that in Russia it is sold not more than 5 % of this amount, about 200 companies declare their main activities - sales and installation of solar power plants and photovoltaic systems on the territory of Russia.

At present, more than 13 companies in Russia produce photovoltaic cells for solar systems:

LLC "Firm "Solar wind" (Krasnodar);

ZAO "OKB of the plant "Krasnoe Znamya" (Ryazan);

OOO NPF "Quark" (Krasnodar);

OAO NPP  "Kvant" (Moscow);

OOO NPF "Sunenergy" (Moscow);

OOO  "Solar Energy" (Moscow);

AOZT "AMEX" (Zelenograd);

OAO "Podolsk chemical and metallurgical plant" (Podolsk);

ZAO "Telecom-STV (Zelenograd);

OAO "Saturn" (Krasnodar);

OAO "Ryazan metal ceramics instrumentation plant" (Ryazan);

OOO "Soltek" (Nizhny Novgorod) [13].

Currently we are building new plants of photovoltaic cells in the Stavropol region (by 2015), and in the Irkutsk region (since  2009, for7.5 billion rubles) and others.

The companies OAO Kvant, Nitol solar, the Continent's energy, Solar wind, Solar flux, Hevel, Podolsky chemical & metallurgical plant (PCMP) said about their projects on production of photo power engineering in Russia [14].

Opening of new manufactures of solar cells in Russia is connected with the creation of integrated structures with the beginning of the production chain, at least for polycrystalline silicon.

The organization of polysilicon production is the most expensive stage in the chain. Besides, this stage takes the longest time to organize the production.ROSNANO manifests itself most actively in the creation of solar cells in Russia, the company participates, at least in 3 applied projects.

ROSNANO is interested in solar panels, based on the polysilicon technology and thin-film technologies [15].

So, according to analytical studies it is revealed that of all the projects of organization of production of solar batteries in Russia,  five of them are realized, another three  also have very high chances. The main obstacle for the remaining projects is the global financial and economic crisis, which reduced the investment activity of the participants.

Profits

In this part of the investment project an earnings forecast for the first five years of operation of the project is provided. The first year of the project is displayed by months, while the estimates for 2nd to the 5th year of operation are summarized by year.

Project revenues are calculated separately for the two different products – the silicon mono-crystal ingots of grades 5N - 9N and the silicon wafers. The main products of the operation are the silicon mono-crystals for electronics and solar energy industry.

According to the project the calculations of the turnover were based on the premise that in the first month of operation 1 ton of mono-crystalline ingots will be made.

During the first year of operation the production will increase gradually to 9 tons per month. During the launch period the silicon wafers will not be made, therefore, in this period there will be no turnover of silicon wafers [16].

When calculating the turnover of ingots it was assumed that the selling price during first year of operation of electronic quality silicon mono-crystal ingots would be $200/kg, while the growth of the price of grade 5N silicon was not considered.

Production of ingots of electronic and solar quality will be in equal volumes. Price of solar grade of ingots will be $ 180/kg [17].

Based on the above statement, the turnover of silicon mono-crystal ingots in the first months of the plant operation is scheduled to increase in the amount of $ 0.19 - $ 3.344 million per month, in the last month of the first year of operation, this figure will rise to $ 3.44 million per month. Entire turnover of mono-crystalline silicon in the first year of operation is planned to be in the amount of $ 4.93 million.

Turnover by product is shown in Table I.

According to the calculations of the project, additional revenue from the resale of transport costs is also included in income (recorded as markup on goods). According to the forecasts of the project there is an opportunity to sell to customers the costs associated with the export of goods, such as transport and forwarding costs. Thus, the additional revenue from the resale of transport costs in the first year will be $ 7,000 - $ 122,700 per month and approximately $ 548,000 per year [18].

Table II shows the sales forecast for 300 mm diameter silicon ingots in the first five years of operation. Forecast of turnover is calculated by product type. When calculating earnings forecasts it was assumed that production of silicon mono-crystal ingot will remain at 200 tons per year and the market price of electronic and solar grade will remain at $ 200,000and $ 180,000 per ton respectively.

Volume of mono-crystal silicon production for 2-5 year of operation will remain at 200 tons and the market price at $ 200/kg.

In this regard, the sales revenue of only silicon ingots of electronic (50%) and solar (50%) quality in the period from the 3rdto the 5th year is planned in the amount of $ 60,192thousand a year.

Additional revenue from the resale of transport costs from 2nd to 5th year of operation is planned in the amount of $ 942,800 (see Table. II).

From the second half-year begins the stage of wafer manufacturing of electronic and solar grade in equal volumes. Price of one 300mm electronic quality plate is $ 110, solar quality - $ 100.

Income from these products during development increases from $ 1.2 to $ 5.544 million per month [19]. Entire turnover in the first year of the production of silicon wafers is planned in the amount of $19,614,000. Turnover by product type is shown in Table III.

Table IV reflects the earnings forecast for the first five years of operation in the case when only the silicon wafers of 300 mm in diameter were to be produced.

It should be emphasized that if the volume of production of silicon mono-crystals for the 2nd- 5thyears of operation will remain at 200 tons and only silicon wafers of electronic and solar grade will be made then the market price of the product will increase to an average of $ 500/kg.

Therefore, the revenues from silicon wafers of electronic (50%) and solar (50%) quality in the period of from the 2ndto the 5th year are planned in the amount of $ 66.528 million per year [20]. Additional revenue from the resale of transport costs from the 2ndto the 5th year of operation are planned in the amount of $ 2440. Other calculations in the first five years are calculated on the basis of these revenues.

Depending on the ratio of sales of ingots and wafers annual income may vary.

Table I. Project revenue forecasts for the 1st year of operation. Production of 300 mm diameter ingots

Parameter

Month 1

Month 2

Month 3

Month 4

Month 5

Month 6

Month 7

Month 8

Month 9

Month 10

Month 11

Month 12

Total

1 year

Mono-crystalline ingots Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

Max production capacity, kg

17600

17600

17600

17600

17600

17600

17600

17600

17600

17600

17600

17600

211200

Actual production of "electronics" quality  ingots, kg

500

1000

1500

1500

2000

3000

3500

4000

4000

4500

5000

8800

39300

Price, $/kg

200

200

200

200

200

200

200

200

200

200

200

200

200

"Electronics" quality  ingots sales

100 000

200 000

300 000

300 000

400 000

600 000

700 000

800 000

800 000

900 000

1000000

1 760 000

7 860 000

Actual production of "solar" quality  ingots, kg

500

1000

1500

1500

2000

3000

3500

4000

4000

4500

5000

8800

39300

Price, $/kg

180

180

180

180

180

180

180

180

180

180

180

180

180

"Solar" quality  ingots sales

90 000

180 000

270 000

270 000

360 000

540 000

630 000

720 000

720 000

810 000

900 000

1 584 000

7 074 000

Subtotal

190 000

380 000

570 000

570 000

760 000

1140000

1330000

1520000

1520000

1710000

1900000

3344000

14934000

Sales change, %

 

100%

50%

0%

33%

50%

17%

14%

0%

13%

11%

76%

 

Additional income from transport operations sale

6975

13949

20924

20924

27899

41848

48823

55797

55797

62772

69747

122754

548208

TOTAL

income

196975

393949

590924

590924

787899

1181848

1378823

1575797

1575797

1772772

1969747

3466754

15482208

Table II. Project revenue forecasts for the first 5 years
of operation. Sales of 300 mm diameter silicon ingots

Parameter

1st year

2nd year

3rd year

4th year

5th year

Mono-crystalline ingots Sales

 

 

 

 

 

Max production capacity, kg

211200

211200

211200

211200

211200

Actual production of "electronics" quality  ingots, kg

126720

147840

158400

158400

158400

Price, $/kg

200

200

200

200

200

"Electronics" quality  ingots sales

25 344 000

29 568 000

31 680 000

31 680 000

31 680 000

Actual production of "solar" quality  ingots, kg

126720

147840

158400

158400

158400

Price, $/kg

180

180

180

180

180

"Solar" quality  ingots sales

22 809 600

26 611 200

28 512 000

28 512 000

28 512 000

Subtotal

48 153 600

56 179 200

60 192 000

60 192 000

60 192 000

Sales change, %

 

16,67%

0,00%

0,00%

0,00%

Additional income from transport operations sale

172 108

942 766

942 766

942 766

942 766

TOTAL

income

48 325 708

57 121 966

61 134 766

61 134 766

61 134 766

 

 

Table III. Project revenue projections for the 1st year of operation. Production of wafers of 300 mm diameter

Parameter

1st year of operation

1st year TOTAL

Month

 1

Month

 2

Month

 3

Month

4

Month

5

Month

6

Month

7

Month

8

Month

9

Month

10

Month

11

Month

 12

Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

Max production capacity, tons

 

 

 

 

 

 

17.6

17.6

17.6

17.6

17.6

17.6

105,6

Actual production of "electronics" quality wafers, tons

 

 

 

 

 

 

1,2

1,6

2,4

3,6

4,6

5,28

18,68

Price, $/t

 

 

 

 

 

 

550000

550000

550000

550000

550000

550000

550000

"Electronics" quality wafers sales, $

 

 

 

 

 

 

660000

880000

1320000

1980000

2530000

2904000

10274000

Actual production of "solar" quality wafers, tons

 

 

 

 

 

 

1.2

1,6

2,4

3,6

4,6

5,28

18,68

Price, $/t

 

 

 

 

 

 

500000

500000

500000

500000

500000

500000

500000

"Solar" quality wafers sales, $

 

 

 

 

 

 

600000

800000

1200000

1800000

2300000

2640000

9340000

Subtotal, $

 

 

 

 

 

 

1260000

1680000

2520000

3780000

4830000

5544000

19614000

Sales change, %

 

 

 

 

 

 

 

33.3

50

50

27,8

14,8

 

Additional income from transport operations sale, $

 

 

 

 

 

 

46242

61656

92484

138726

177261

203465

719834

TOTAL

Income, $

 

 

 

 

 

 

1306242

1741656

2612484

3918726

5007261

5747465

20333834

TOTAL

Income, $ mil

 

 

 

 

 

 

1,31

1,74

2,61

3,92

5,01

5,75

20,33

 


Table IV. Project revenue projections for the first five years of operation. Sale of silicon wafers with a diameter of 300 mm.

Parameter

Implementation period

First 5 years of operation

1st quarter

2nd quarter

3rd quarter

Total

1st year

2nd year

3rd year

4th year

5th year

Sales

 

 

 

 

 

 

 

 

 

Max production capacity, tons

 

 

 

 

106

211

211

211

211

Actual production of "electronics" quality wafers, tons

 

 

 

 

19

63

63

63

63

Price, $/t

 

 

 

 

550000

550000

550000

550000

550000

"Electronics" quality wafers sales, $

 

 

 

 

10274000

34848000

34848000

34848000

34848000

Actual production of "solar" quality wafers, tons

 

 

 

 

19

63

63

63

63

Price, $/t

 

 

 

 

500000

500000

500000

500000

500000

"Solar" quality wafers sales, $

 

 

 

 

9340000

 

31680000

31680000

31680000

31680000

Subtotal, $

 

 

 

 

19614000

66528000

66528000

66528000

66528000

Sales change, %

 

 

 

 

 

239,2

0

0

0

Additional income from transport operations sale, $

 

 

 

 

719834

2441578

2441578

2441578

2441578

TOTAL

Income, $

 

 

 

 

20333834

68969578

68969578

68969578

68969578

TOTAL

Income, $ mil

 

 

 

 

20,33

68,97

68,97

68,97

68,97



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Bibliographic reference

Karmokova H.B. CREATION OF HIGHLY SCIENCE-INTENSIVE PRODUCTION FACILITIES, MATERIALS AND ELECTRONIC PRODUCTS - A WAY TO SOLVE THE MOST IMPORTANT PROBLEMS IN THE FORMATION OF INVESTMENT ATTRACTIVENESS OF REGIONS. International Journal Of Applied And Fundamental Research. – 2015. – № 2 –
URL: www.science-sd.com/461-24883 (26.04.2024).